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CERT OF OCCUSBCC! PUBLIC SAFETY TESTING AND EVALUATION SERVICES INC. 900 M=ntcla]r Road, Sui:a A; I~irrni~gham, A~abarna 35213-1 206 www.~bcc~'as, org ff. valu:~on Reports a~ the opinion of ~e Comm~a~ on E~=~u~ ~=~ on the findings, a~ do ~t ~nsfitu~ or ~ply an approval or ~=ep~nce by any local c~muni~. The Commi~, ~ rev~w ~ ~e 4~ ~J~d, finds t~t m t~Jr opini~ ~e proud, m~eriai, sys~m, or meth~ of c=~tm~n s~ciFgally ident[fi~ ~n ~is mpo~ c~o~ w~ or is a su~qe a~tema~e ~ that spec~F~d ~n the S~nda~ ~d ~matJonal C~es, SUI~JECT TO THE L. IM]TATIONS IN THIS REPORT. The Committee on Evaluation has reviewed the data .ubmltted for complianoe with the Standard Building Cocle~, the SBCCI Standard fro' Hurricane Res~staflt Residential C, on~tructionO SSTD 10, and the International One and Two Family Dwelling Code and submits to the Building Official or other authority having jurisdiction the following rel~rL The Committee on Evaluation, SBCCl PST & ESI and its staff arc not responsible for any errors o~ omissions to any documents, calculations, drawings, specifications, tests or summaries prepared and submitted bythe design professional or preparer of record that are listed in the Substantiating Data Section of this report. Copyrighted ~ 2001 SBCCI PST & ESi REPORT NO.: 2110 EXPIRES: See current SBCCi PST & ESI EVALUATION REPORT LISTING CATEGORY: SUBMITrED BY: TOWN AND COUNTRY INDUSTRIES, INC, 400 WEST McNAB ROAD FORT LAUDERDALE, FLORIDA 33309 1. PRODUCTTRADENAME 1.2 0050 Storm Panel 1.3 0060 Storm Panel 1,4 6.8 Accoraion Shutter 1.5 HR Accordion Shutter 1.6 Super 50 Roll-Up Shutter 1.7 0085 Clear Polycerbonate Storm Panel 2. SCOPE OF EVALUATION 2.1 Impact Resistance under $$T0 12-ge 2.2 Structural - Transverse Wind Loads 3, USES Town an~ Country Storm Panels and Shutters are used to prot¢cl glazed openings and doorways from wlndbor~e debns, 4. DESCRIPTION 4.1 General - Models 4.1.1 0.040 Storm Panel The panel is 0.040 inch (1.0 mm) thick corrugated aluminum alloy sections conforming wtt~ 3004-H34 Aluminum Ali0y with a minimum :yield strength of 25 ksi (1 T2 MPa], Tt~e full panels are 14.375 inches (365 mm) wide and 2 inches (51 mm) deep Half panels 8.332 inches (212 mm) wide and 2 inches (51 mm) deep are a[s<~ available. Panels are overlapped for unlimited Width openings. Extrusions for mounting portals are 6063-T6 aluminum alloy. Mounting extrusions are "1~' header. 'U" Header, Buiid-Out"U~ Header, Stucl Angle, Angle, C-Track, Build-Out F-TraclL "F" Track, end'F" Angle-Track. SeeTables I and 2 of this report for allowable ioacis and maximum aha minimum spans. 4.1.2 0.050 Storm Panel The penal is 0.050 inch (1.3 mm) thick corrugated alummum alloy seclions conforming with 5052-H32 Aluminum Alloy with e minimum yield strength of 23 t~si (159 MPa). The full panels are 14.375 inches (365 mm) wide and 2 inches (51 mm) deep Half panels 8.332 inches (212 mm) wicle and :2 inches (51 mm) deep are also available Panels are overlapped for unlimited width openings. Extrusions for mounting panels are 6063-T6 aluminum alloy. Mounting extrusions are"h~ header, "U' Header, Build-Out'U" Header, Stud Angle, Angle, C-Track, Build-Out F-Track, 'F'Track, and'F' Angle-Track. ~aeTable$ 1 and 2 of this report for allowable loads end maximum an(t minimum spans. 4.1.3 The 0.060 Storm Panel is 0,060 lnct~ (1.$ mm) th~ct< corrugate~ aluminum alloy sections conforming with 3004-H34 Aluminum Alloy with a mimmum yield strength of 25 ksi (17:2 MPa). The full panels are 14.375 inches (365 mm) wide ancl 2 inches {51 mm) deep. Half parrots 8.332 inches (:212 mm) wide and 2 inches ( l~.~.rJ~):a~l~l~E~ ~lJ~O available. Panels are o~l~'~---~n~.~Z_lllll~th openings. Extrusions for m~lu~lJrp~err~r~ 6-063-T6 aluminum alloy Mounting extrusions arR'~dge~l~r,/)ll:~'tl'~eader, Build-Out "U" Heacter, 8tua Angle, A~l~-l~aUrckf;', ~{td-Out F.Track. FILE COPY "ORT N0. ZlS0 BUILDING DtVtSI~ PAGE ~ OF e REPORT NO. 2110 PAGE 2 OF .6 Track and 'F' Angle-Track. See Tables 1 and 2 of this report for Allowable Loads and Maximum and Minimum Spans. 4.1,4 6.a Acco;dion Shutters are 6063-T6 Aluminum Alloy Slats with interlocking male and female knuckles, The typical slats are 4.C~3 inches (117 mm) long and 0,054 incl~ (1 4 mm) thick. The alternate slats are 4.510 inches (115 mm)long and 0.054 ~nch~ (1,4 mm) ~h~ck. The cover~ of ~c successive 4.1.5 HR Acc..~di~=n ~,~er$ ~Jre 5C63-T5 AlU,re:hum Afloy St~ts w~h interlocking mate and female knuckles. The slats ar~ 4.5~ inch~ (117 mm) tong a~d O, g60 inch (1.5 mm) ~ick, ~h~ coverage afro successive slats when the slats are ~lly e~en~ed is 5.62 inches (143 mm), ~ru~ons for m~nting the Accordion Shuffem are ~3-T6 Aluminum ~loy. Mounting E~rusions areWail Head~, Headem, Base Sill, en~ Base Track. See T~ble 3 of this re~o~ for Allowable Loads and Maximum Spans. 4.t.6 Super 50 Rail-Up Shutters are assembled from interlocking Extruded Aluminum Slats. The Slats are 6036-T6 Aluminum Alloy with a thickness of 0.054 inches (1.4 mm) and a cross section of 2.410 inches (51 mm) wide by 0.540 inches (14 mm) deep, Extrusions for mounting are 6063-T6 Aluminum Alloy. The shutter is rolled up into a cover at the top of the opening when not in u~e. See Table 4 of this report for All0wable Loads and M&ximum Spans. 4.1.7 0.0&5 Clear PolyGarbonate Storm Panel inches (2 mm) thick, 8 inches (203 mm) wide, and 2 inches (51 mm) deeP, Parcels are fabricated from Sheffield Plastic's HYZOD (SBCCl PST & ESI 9564D). A minimum of one full width Aluminum Panel is required to be installed immediately adjacent ~o each side ortho Polycarbonate P~nel. See Tables 1 and 5 of %l~is report tar Minimum Allowable Penal Le~gt, hs an~l Aliowall~le Loads. 5.1 Goncral The manufacturer's published installation instructions and this repot( shall be strictly adl~ered to and a copy of these instructions shall be available at all times on the job site durmg installation, The i~structions within this report govern if there are any conflicts between the manufacturer's instructions ancl this report. 5.2 Allowable Transverse Will Loads The Design Wine Loads on the panels and Accord(on Shutter shell be determined in accordance w~th 1606 of the Standard Builcling Code~) s nd shall not exceed the Allowable Transverse ~ ,.-.~,[~[id Loads shown in Tables 2 through 4 of thru report. ,..,., Tl~e Ctear Polycarbonate Storm Panels are used in conjunction with The Aluminum Storm Panels. The panels are 0.085 TABLE 1 ALUMINUM AND ;~LYCARBONATE STORM PANELS MINIMUM ALLOWABLE PANEL LENGTHS c "' MOUNTING CONDITIONS MINIMUM PANEL LENGTH Top Mounts ~ Direct Mount 2" x 2' "h" or 'U" C-T~ack with or Recessed Stu~l Angle C-Track Hea~ler F Track Side Closure ~l Bottom Mounts C-Track Ple~e~ Direct Mou~t or Re~;e~v~-~t C-TraGk 52" 36" 64" 36- 57- __ 2" x 2" St,)Jd )~'lgle 38" 36" 36" 36" 36" -- F - Angle Track 45' 36" 90,' 36- 6Z' -- C.Track 64" 36- 110" 36- -F,' Track 57' 36" 90" ~l,. 76,, - ..'_ -. _ . . 2082 FILE cOPY BUI!.DING Di¥IBION PAGE 3 OF E REPORT NO. 2110 TABLE[ 2 ALUMINUM STORM PANELS ALLOWABLE TRANSVERSE WIND LOAD DESIGN MAXIMUM PANEL LENGTH~ LOAD (PSF) 0.040 O.0SO 0.060 Storm Pa~q Storm P~e~ $;orm Panel -50 ~ ~Q'- ~ ~" -35 10'- ~' -40 ~'= 6" 11'-4" 13'-8" ~5 8'- 11" I0'- 9" 12'- 11" -50 ~'- 6" 10'- 2" 12'- 3" ~0 7'-g" 9'-3" 10'-7" ~S 7'-5" 8'- 11" 9'-9" -70 T-2" ~'-7" 8'- 0" -75 6'- 11" 8'- 0" 8'- 5" ~0 6'-8" ~5 6'-~' 7'- o" -100 5'-11" -105 5'- r ~'- 8" 6'- 0" -110 5'.5- 5'_5- S'. ~" -115 , 5'-~ SI; 1 in = 25.4 mm, 1 ft = 0.3 m, 1 pst = 48 Pa Table 2 Notes: 1. Refer to engineering drawing 99-02gP for the Anchor $chedule~ end installation de~ails 2. Opening width is not limited, TABLE 3 ACCORDION SHUTTERS ALLOWABLE TRANSVERSE WIND LOAD DESIGN MAXIMUM PANEL LENGTH LOAD (PSF) Accordion ShuCker Acco.!,dl~.n Shutter -150 SI; I in = 25.4 mm, 1 ft -- 0.3 m, I pst = 48 Pa Table 3 Notes: 1. Refer to engineering drawing gg-018P for the Anchor ~cMedules and installation cletails. 2. Minimum span for the 6,8 Accordion Shutter is 32 inches, 3, Refer to engineering drawings 00-154P for tl~e Ancrtor Schedules and installation details, 4. Minimum span for the HR Accordion Shutter is 32 inches, E~ 39~d 59~±3N O~± GOLLOLBP§6 L~:[[ REPORT NO. 2110 PAGE 4 OF 6 TABLE 4 ROLL UP SHUTTERS ALLOWABLE TRANSVERSE WIND LOAD DESIGN MAXIMUM SPAN WIDTH~ LOAD [ -~0 1~'- 2" . 12'- 0" 11'- 11" -3~ -50 8'- 11" ~ 0'- 0" 1~'- 6" -55 ~0 8'- 6" 9'- 1" 10'- O" ~5 ~'-4" 8'- 9" 9'- 8" -70 8'- 3" 8'- 5" 6'- 5" -75 e'- 0" -80 7'- 10" 7'- 10" 8'- lO~j ~5 -90 7'- 5" 7'- 5" 8'- 4" -100 ?'- 0" 7'- O" 7'- 10" -120 6'- -140 -160 5'- 4" 5'- 7" 6'- 3" -180 4'- -2~ 4'- 3" 5'- 0" 5'- 4" -220 $1:1 in = 25.4 mm, 1 It = 0.3 m. 1 pst: 48 Pa Table 4 No, es: Refer to engineenng drawings 99-023P for the Anchor Schedules and installation details. SUBSTANTIATING DATA Manufacturer's specifications and installation drawings: · 6.8 Accordion S~,utter. Drawing 99-018P. dated January 20, 1999, Revision 5, dated December 20, 2000, 5 sheets, prepared I=y Knezevich & Associates, Inc,, signed, sealed, and dated by V. J. KneZeWch, P.E. · Super 50 Roil-Up Shutter, Drawing 9g-023P, dated July 27, 2000. Revision No. 3, dated November 3, 2000, 10 sheets, prepared by Knezevicll & Associates. Inc., signed, sealed, and dated I~y V. J. Knezevici~, P.E. · 0.040", 0.050", 0.060" Aluminum end Clear Polycarbonate Storm Panels, Drawing 99-02gP. dated TABLE 5 ALLOWABLE TRANSVERSE WINO LOAD MAXIMUM STORM PANEL LENGTH Aluminum & polycartx~ate Panel Systems DESIGN LOAD with S~h~ Clear Pa~l~ ~ ,, SI: 1 in = 25.4 mm, Iff = 0.3 m, I pst = 48 Pa Table S Notes: Refer to engineering drawing gg-029P for ~he Anchor Schedules and installation details 6.2 6.3 January 26, 1999, Revision 5, dated October 12, 2000. 7 sheets, prepared by Knezevich & Associates, Inc., signed, sealed, and dated by V.J. Knezevich, P.E. · HR Accordion Shutter, Drawing 00-154P, dated June 23, 2000, Revision 1, dated August 17, 2000, 5 sheets, prepared by Knezevich & Associates, Inc., signed, sealed, and dated by V.J. Knezev~ch, Test report on 6.8 Accordion Shutter in accordance with ASTM E 330, prepared by Construction Testing Corporation, Report No. 98-016, dated April 29, 1998, signed by George OD_trier. ~t~l~Ml'~lE,~mpact Loadings on 6.8 ~L~lll~ldl~r~'n~"P~'TD 12-g7, prepare~ by Construction Testin.~.;.orporetlon, Report No. 98-017, dated ~¥2g'~ l~{~U~il~ned by George Dotzler. FILE COPY gUH.OING OIVtSlON §~LLOJL6~,§6 L~: [ [ ~00~180/§0 PAGE $ OF tl REPORT NO. 2110 6.4 Tes~ report on Large Missile Impact Loadings on 6.8 Accordion Shutter under SSTD 12-97. prepared by Construction Testing Corporation, Report Ne. 98-017R, dated May 6, 1999. signed by George Dot2ler. {L5 Test report on Large Missile Impact Loadings on Accordion Shutter under SSTD 12-97, prepared by Construction Testing Corporation, Report Ne. 98-057, dated April 21, 1999, sigh. ed by George Ch3tzler. 6,6 Test repo~ on Large Mis~le Impact Leadir~gs on Accoroion Shu~er ut, der SSTD t2-97, prepar~cl by Construction Testing Corporation, Report Nc, 99-045, dated November 30, !999, signecl by George Dctzler. 8.7 Test report on Large Missile Impact Loadings on 6,8 Accordion Shutter under SSTD 12-97, prepared by Construction Testing Corporation, Report No, 00-051. dated October 21, 2000, signed by George Dotzler. 6.8 Engineering Calculations on 6.8 Accordion Shutter for Allowable Wind Pressures usiag the Aluminum Design Manual, prepared by Knezevich & Associates, dated February 5, 1999, signed and sealed by V.J. KnezeVlch. P.E. 6 § Revis~onsto Engineering Calculations on 8.8 Accordion Shutter, prepared 10y Knezevich & Associates, dated May 11, 1999, signed and sealed by V.J Knezevich. P.E. 610 ReVised Engineering Calculations on 6 8 Accord~;~IL Shutter, prepared by Knezevich & Assocmtes, September 7. 2000, signed and sealed by V.J Knezevich. P.E. 6.11 Revised Engineering Calculations on 6.$ Accordion Shutter, prepared by Knezevich & Associates, dated November 2, 2000, signed and sealed by V.J, Kne2evich, P.E. 6.12 Test report on Pull Tests on Fasteners in accordance with ASTM E 488-90, prepared by Construction Testing Corporation, Report No. 97-065, dated January 6, 1998. signed by George Dotzier. 8.13 Test report on the Super 50 Roll-Up Shutter in accordance with ASTM E 330, prepared by Construction Testing Corporation, Report No. 99-037R. dated November 20, Iggg, signed by George Dotzler, 6.14 Test report on the Super .~0 Roll-Up Shutter in accordance with ASTM E 330 and SSTD 12, prepared by Construction Testing Corporation. Report No. 99- 042, dated November 30, 1999, signed by Gee[ge Dottier. 6 15 Engineering Analysis of t~e Super 50 Reft-Up Shutter, prepared by Knezevich and Associated, dated February 23, 2000, signed and sealed by V.J. KneT. evich, P.E 8.16 Engineering Analysis of the Super 50 Roll-Up Sl~utter, preparec110y Knezevich and Associated. dated August 29, 2000, signed and sealed by V.J. KnezeWch, P.E. 6.17 Test report on Uniform Static Air Pressure in accorclance with ASTM E 330 and Large Missile Impact in accordance w~th SSTD 12 on 0050" Aluminum Storm Panel, prepared by Construction Testing Corporation, Report No. 97-063, dated December :31. 1997, signed by George Dotzler. 6.18 Test report on Large Missile Impact in accordance with SSTD 12 on OOS0" Aluminum Storm Panel, prepared by Construction Testing Corporation, Report No. 98- 009, dated February 5, 1998, signed by George Dotzler_ 6 19 Test report on Large Missile Impact in accordance with $STD 1:2 on 0040" Aluminum Storm Panel, prepared S0 39~d S9~13N by Construction Testing Coq~ration, Report Ne, 010, 0ated April 23, 1998, signed by George Dotzler. 8.20 Test report on Uniform Static Air Pressure in ac¢ordancewith ASTM E 330 and Large Missile Impact in accorded, ce with SSTO 12 on 0.040" Aluminum Storm Panel. prepared by Construction Testing Corporation, Report No. 98-011, dated April :23, 1998, signed by George Dotzler. 8.21 Test report on Uniform Static Air Pressure in accordance with ASTM E 330 on O.O~O" Aiumir, um Sierra Panel, prepared by Cons~rU~ion Te~ting Corporation, Report No. 98-014, dateO AI3rJl ;23, 1998, signed by George Dotzler, 6.22 Test report on Large Missile Impact Loadings on 0.040" Atuminum Storm Panel in accordance with SSTD 12- ~7. prepared by Censlruction Testing Corporation, Report No. 99-044, dated November 30, 1999, signed by George Dotzler. 6.23 Test report on Large Missile Impact Loadings on Aluminum and Polycarbonate Storm Panels in accordance with SSTD t2-99, prepared by Construction Testing Corporation, Report No. 00-022, dated May 30, 2000, signed by George DM~ter_ 6.24 Test report on Uniform Static Air Pressure in ...,.~.t~ccordance with ASTM E 330 and Large Missile Impact ~..;["~:'tioading in accordance with SSTD 12-99 on aluminum and polycarbonate storm panels, prepared by Construction Tesbng Corporation, Report No. 00-04J, dated August 20, 2000, signed by George Oolzler. 6,25 Engineering Calculations on 0.040", 0.050", & 0.060" Aluminum Storm Panels, prepared by Knezevich Associates, dated February 2, 1999, signed and sealed I0¥ V.J. Knezevich, P.E. 8.26 Revisions to Engineering Calculations on 0.040", 0.050". & 0.060" Atuminum Storm Panels, prel3are(t by Knezevmh & Associates, dated June 14, 1999, signed and sealed by V.J. Knezevich, P.E. 6.27 E~gineermg Calculations on 0.040", 0.050", & 0.0~0" Aluminum Storm Panels, prepared by Knezevich & Associates, dated January 3, 2000, signed and sealed hy V J. Knezevich, P.E. 6.28 Engineering Calculations on 0.040", 0.050", & 0.060" Aluminum & Clear Polycarbonate Storm Panels, prepared by Knezevich & Associates, dated September 22, 2000, signed end seeleci by V.J. Knezevich, P.E. 6.29 Test report on the HR Accordion Shutter in accordance with ASTM E 330, prepared by Construction Testing Corporation, Report No. 000013SBC. dated June 13, 2000, signed by George Dotzler. 6.30 Engineering Analysis of the HR Accon;lion Shutter, prepared by Knezevich and Associates, dated June 23, 2000. signed end sealed by V.J_ Kne~evich, P.E. 6 31 Anchor Calculation for the HR Accordion Shutter, prepared by Knezevich and Associates, dated August 24, 2000, signed and sealed by V.J. Knezevictt, P.E. 7. CODE REFERENCES Standarct 8uSc#ag Code~ - 1999 Edition Section 103,7 Alterna1.e Materials and Methods Chal3ter 17 nspections Section 1707 and Door Assemblies Chapter 20 FILE COPY REPORT NO. Zl10 PAGE 6 OF 6 Section 2002 Structural Aluminum Appendix J Special Requirements for Buitcltngs Constructed in ' Hurricane-Prone Regions Section J103 Windborne Debris Protection Requirements Con,true~on ~ ~ S TD ~ G gg Section 101.3 Integrity o! t~uildic, g Envetope Section 101.4 Alternate Materials and Methods Section 101.6 Design Concepts Section 104 Design Criteria Section Ig4.1 Wind Loads Appendix ~ Desi§n Load Assumptions International One .and Two Family Dwelling Code - 1998 Edition Section 108 Section 301 Section 308.5 Section 603 Alternate Materials and Systems Design Criteria Metal 8. COMMrrrEE FINDINC-~ The Committee on Evaluation in review of the data submitted finds that, in thmr opinion, the Town and Country Storm Panels, Accordion Shutters, and Roll Up Shutters as described in this [aport conform with or are suital~le alternates to that speclfmd in the StandardBuiAling Code~, the SBCCI,Standard for Hurt~cene ResJstant Residential Constructior~ ~STD 10, and the International One and Two Family Dwelling Code or Supplements thereto. 9.2 LIMITATIONS The Structural Elements supporting the panels shall be designe~ for the appropriate loads. The calculations shall be submitted to the building official when applying for a permit. The calculations shall be signed, sealed, and da~ea hy a Registered Professional Engineer when required by the code. Fasteners into concrete or masonry requite sl3ecial inspection. See the SBCCI PST & ESI Evaluation Report for the specific fastener for special inspection requirements. ITW Tapcon Fasteners shall be installed in concrete with a minimum Compressive Strength of 3000 psi (20,69 MPa) and hollow CMU w~th · minimum f" of 1200 psi (8.27 MPa). (SBCCI PST & ESI 9759) Powers Calk-In and Zamac Nail-In fasteners shall be installed in concrete with a minimum Compressive Strength of 3000 psi (:20.69 MPa) and hollow CMU with a minimum r of 3235 psi (22.32 MPa), (SBCCI PST & ESI 9944) Powers Steel Drop-in fasteners shall De installed in concrete with a minimum Compressive Strength of 4000 psi (27.58 MPa). (SI~CCI PST & ESI g943) Elco PanelMate, Tapcon, and Crete-Flex fasteners shall be ins:allecl in concrete with a minimum Compressive Strength of 3350 psi (23. ~ 0 MPa) and hollow CMU with a minimum r of ;2000 psi (l~J 79 MPa) (SBCCI PST & ESt 2040] 9.3 Use of the ELCO Panelmate Anchors in Wood Framing requires special inspection. See the S~CCI PST & ESi Ev~uation Re~rt 2C40 on ELCO T~(tron !nc, for 9.4 Wood framing shall be a minimum of fi2 Southern Pine when fastening into wocd. 10. IDENTIFICATION Each Town and Country Storm Panel, Accordion Shutter. and Roll-Up Sl~utter covered by this report shall be labeled ~ the manufacturer's name and/or trademark, the SBCCI Public Safety Testing and Evaluation Services Inc. initials ($BCCI PST & ESI) or seal, anti the number of this repoA for field The systems shall also be labeled in accordance with Section 102 of SSTD 12. 1 I. PERIOD OF ISSUANCE SEE CURRENT SBCCI PST & ESI EVALUATION REPORT LISTING FOR STATUS OF THIS EVALUATION REPORT, For information on this report conta~ Woocls McRoy, P.E. 205159g-9800 RECEIVED MAY 2 2002 FILE COPY BUH. DING DIVISION